Hardware prototype engineering

Elton Santini builds the hardware that helps ideas survive the lab.

I build the harnesses, fixtures, debug tools, and embedded systems that make prototype hardware real for robotics, autonomous vehicles, and fast-moving R&D teams.

Prototype Build StackLive
HarnessCANHV BenchESD LabFixturesBOM
7+ yearsprototype and R&D hardware support
30+harnesses and cable assemblies released at DoorDash Labs
AV + roboticsDoorDash Labs, Wayve, Zoox, Nuro, Cruise, Waymo
Embeddedfull systems design released for Wayve

I specialize in turning incomplete engineering ideas into physical systems that can be built, tested, debugged, documented, and handed off. My work sits where electrical integration, mechanical fabrication, lab operations, sourcing, and practical troubleshooting meet.

About Me

Built by curiosity.

Repair it. Understand it. Give it a second life. Then build what comes next.

I was born in Brazil and grew up with limited resources, but I was always fascinated by machines, electronics, and robots. Building the things I imagined once felt out of reach. After coming to America, I found the tools and opportunities to reconnect with those early dreams and turn them into real systems.

Much of what I know is self-taught. I learn by taking things apart, studying how they work, experimenting, and troubleshooting until I find a solution. That instinct has carried me from field service into prototype hardware, robotics, and autonomous vehicles.

01

Technical foundation

My first technical role was at Auto-Chlor, servicing, installing, diagnosing, and refurbishing commercial dishwashing equipment across mechanical, electrical, plumbing, and chemical systems.

02

Personal workshop

My home lab is where I repair electronics, build battery packs, experiment with solar energy, fabricate furniture and shelving, install lighting, and develop practical systems for daily life.

03

Repair and repurpose

I restored several nonworking 3D printers and turned them into useful fabrication tools. I also designed an outdoor PVC misting system to make hot summer days more comfortable.

Beyond engineering

I play several musical instruments and experiment with about nine altogether. I also speak four languages, with my French still developing. Music, language, and engineering all reward the same habits: listen, recognize patterns, practice, and keep learning.

Portable CAN bus sniffer and signal generator prototype on a workbenchBench validation electronics and wiring for subsystem testing

Featured Build

Portable CAN sniffer built for real bench debugging.

When an e-bike or prototype system needs fast network visibility, waiting on a full laptop setup slows everything down. I built a mobile CAN debug tool with live frame capture, configurable baud rates, on-device filtering, TFT visualization, and signal generation for validation work.

Standalone CAN captureOn-device filteringBench signal generationNo laptop required

Featured System

Automated monotub with embedded control and backup power.

Full automated monotub system with lid-mounted electronics, control wiring, tubing, and pump
Full automated monotub system with lid-mounted electronics, tubing, pump, and controls.
Automated monotub chamber with sensors and control wiring
Environmental chamber with sensors and control hardware.
Automated monotub battery pack and protection electronics
Battery pack and protection electronics.
Fan modules for automated monotub airflow control
Airflow hardware for controlled growing conditions.
Sensor mounted inside automated monotub chamber
Sensor placement for system feedback.

Build Gallery

Real prototypes, fixtures, benches, and maker work.

R&D Lab Bench: Organized build space for prototype hardware, debug tools, and validation work.
R&D Lab BenchOrganized build space for prototype hardware, debug tools, and validation work.
CAN Debug Hardware: Portable CAN sniffer and signal generator workbench prototype.
CAN Debug HardwarePortable CAN sniffer and signal generator workbench prototype.
RapidHarness Documentation: Sanitized harness topology example showing design workflow while obscuring sensitive details.
RapidHarness DocumentationSanitized harness topology example showing design workflow while obscuring sensitive details.
Validation Fixture: Aluminum-frame fixture hardware for repeatable subsystem checks.
Validation FixtureAluminum-frame fixture hardware for repeatable subsystem checks.
Harness Fault Box: Bench wiring and interface hardware for controlled diagnostic scenarios.
Harness Fault BoxBench wiring and interface hardware for controlled diagnostic scenarios.
Bench Validation: Small-system bench representation for testing electrical behavior before integration.
Bench ValidationSmall-system bench representation for testing electrical behavior before integration.
Monotub Embedded System: Battery pack and protection electronics for the automated monotub control system.
Monotub Embedded SystemBattery pack and protection electronics for the automated monotub control system.
Custom Build Work: Fabrication mindset carried from lab systems into practical personal builds.
Custom Build WorkFabrication mindset carried from lab systems into practical personal builds.

Experience

Prototype work across robotics and autonomous systems.

DoorDash Labs

Prototype / Hardware Engineering Technician

2026

Released 30+ harnesses and prototype cable assemblies, owned Raspberry Pi integration support, ESD workflows, BOMs, sourcing, test fixtures, and build documentation.

Wayve

Fleet Service Maintenance Technician

2024 - 2026

Released full embedded systems design for Wayve, built complex vehicle harness systems, prototype test benches, CAN/LIN diagnostic workflows, SOPs, and helped launch a new R&D service facility.

Zoox

R&D Engineering Technician - Propulsion and Central Test

2023 - 2024

Executed electrical and mechanical testing for propulsion and HV systems, improved test readiness with harnesses, fixtures, and validation tools.

Nuro, Cruise, Waymo

R&D / AV Technical Operations

2019 - 2023

Supported autonomous vehicle integration, diagnostics, retrofits, sensor and compute systems, field readiness, and fast feedback loops to engineering teams.

Capabilities

Built for teams that need clean hardware fast.

Available for

Prototype hardware buildsWiring harness designEmbedded systems bring-upCAN / LIN diagnosticsValidation fixturesR&D lab support
Hardware prototypingElectromechanical assemblyWiring harness designRapid HarnessCAN / LIN diagnosticsRoot cause analysisTest fixturesValidation benchesRobotics integrationEmbedded systems designSensors and computeSoldering and crimpingIPC 610 / 620ESD-safe lab operationsBOM managementProcurement3D printing and fabrication

Selected Projects

Diagnostic tools, fixtures, benches, and practical builds.

GitHub

Portable CAN Bus Sniffer + Signal Generator

Arduino-based diagnostic tool with live CAN frame capture, TFT visualization, configurable baud rates, filtering, and bench signal generation for software validation.

CANDiagnosticsArduinoBench Validation

Harness Assembly Prototype Workflow

Designed and released harnesses using Rapid Harness, with clear separation of power, communications, and safety paths for prototype systems.

Rapid HarnessCable RoutingBOMsIntegration

CAN Fault Injection Box

Bench hardware for introducing controlled faults into vehicle and subsystem networks during diagnostics and validation work.

Fault InjectionValidationDebug Tooling

HV Charger Bench Jig

Small-system representation of larger high-voltage behavior, built to support repeatable bench testing and engineering checks.

HV SafetyTest FixturesPrototype Support

Lidar EOL Testing Booth

End-of-line booth for functionality checks and final validation support around lidar hardware before release or deployment.

SensorsEOL TestingQuality Checks

Bolt Characterization Thread Jig

CAD-designed and 3D-printed fixture for IPC457 testing, iterated until the fit and function matched the test need.

CAD3D PrintingFixture Design

Automated Monotub Embedded Control System

Personal embedded-systems build for environmental control and backup power, using a custom battery pack, protection electronics, and control hardware to reduce manual intervention.

Embedded SystemsBattery PackAutomationControls

Builder Mindset

Not just lab hardware. Systems thinking everywhere.

My portfolio also includes reclaimed-wood furniture, camper van work, a mobile planter, grooming-shop garage conversion support, IR sniffer experiments, and a fully automated monotub with embedded control and backup power. The thread through all of it is the same: make the system real, useful, serviceable, and better after every iteration.

ES2× Excellence

Contact

Available for prototype hardware, integration, diagnostics, and R&D lab support.